Powder Management System


Powder Management System

Owing to the vast experience and state-of-the-art infrastructure we are instrumental in providing a wide array of Powder Management System. The system offered by us is manufactured our experts using quality checked components and advanced technology in compliance with set industry norms. Moreover, our offered range can be availed in a wide range of specifications, as per the requirements of our esteemed clients.  We provide this system at market leading prices within promised time frame.

 

System : The powder collected in the recovery bins of Multicyclone is fed to recycled powder hopper through a sieve. The fresh powder is stored in a separate fresh powder hopper. Powder from both these hoppers is fed to the second sifter assembly through ejector pump and minicyclone. Here the powders gets well mixed and then gets collected in the mixed powder hopper. This hopper will feed powder to the applicators. As recovered and fresh powder is sieved again, total coating quality is improved.

 

Proportionate Mixing :

  • The mixing of powder can be done proportionately either manually or automatically. In the manual system, each ejector pump will have separate powder control, which can be set manually to the desired mixing ratio. In the automatic system, the operator is required to feed only desired mixing ratio say 80 : 20 or 70 : 30.
  • Due to continuous powder loop formation manual handling is avoided and consistent powder supply is achieved with improvement in quality.

 

Post Filter

  • 98.5% efficiency of the Multicyclone helps in maximum utilization of chargeable powder. But to comply with Pollution Control Laws, the 1.5% powder fines are required to be arrested. The post filter arrests this powder and gives out breathable air.
  • A number of filter cartridges are mounted inside the sealed metallic chamber. The air enters the chamber and the filteration occurs 'outside in'. Periodic purge removes the powder and clean the cartridge. Clean air is given out through the blower outlet.


Integration Concept
Booth - when integrated with Equipment and post filter gives :

  • Automatic mixing of fresh & recovered powder.
  • Automatic feeding of powder to spray gun.
  • Automatic on-line sieving.
  • Prevention of entry of fines in atmosphere.

 

Recycling system : The recycling system helps in optimum utilization of powder. Powder is recycled automatically back to the gun through the sieving machine.

Sieving Machine Sifter : This high sieving rate machine can accommodate powder flow from three Multi Cyclones. The sieves are available in variety of sizes catering to different powders. Sufficient dampening provides noiseless operation.

Technical Specifications :

  • Standard Mesh - 60
  • Optional Mesh - 80, 100


Ejector Pump :
This high volume capacity pump sucks powder from the multi cyclone recovery bins delivering it to the sieve chamber through the mini cyclone.

Technical Specifications : Standard Mesh - 60

Hopper : Carbon Steel Powder containers with provision for fluidization are used as reservoir to supply powder to spray applicators.

Technical Specifications :

  • Standard Sizes : 20 kg, 40 kg, 80 kg, 120 kg.


Mini Cyclone ;
Mini Cyclone feeds powder to the sieve and then to the hopper. During the process, fines get separated and delivered back to the powder booth to avoid air pollution.



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